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ISO 9001:2008 - Clause 4
In my newsletters last year, I reviewed the
proposed changes to ISO 9001:2000 based on a
Committee Draft. It was expected at that time
that the revised standard would be issued in
2009.
The Draft International Standard version is
now being circulated for review and comment.
The new publication date is expected to be
late 2008, so I will refer to the revised
standard as ISO 9001:2008.
This newsletter contains
articles describing the changes planned for
each of the major clauses, 4 through 8. Most
of the suggested changes are just word
changes for improved clarity of the
requirements.
Please note that only the new or changed
sections are discussed. Unaffected text has
not been included.
To begin, under 4.1 General Requirements,
sub-clause (a), the word "Identify" has been
replaced with "Determine":
4.1 General Requirements
a) Identify Determine the processes needed for the
quality management system and their
application throughout the organization (see
1.2),
Although similar, the words "Identify" and
"Determine" have slightly different meanings.
To identify is to recognize or establish
something as being a particular thing. To
determine is to apply reason and reach a
conclusive decision. Therefore, to determine
the processes implies more analysis and
judgment than merely identifying them.
e) monitor, measure (where applicable) and analyze these processes, and ...
Processes are monitored, but may not need to
be measured. Therefore, the requirement
change indicates processes are only measured
where applicable.
Later in clause 4.1 regarding outsourcing:
Control of suchThe type and extent of
control to be applied to these outsourced processes shall be identifieddefined within the
quality management system.
This addition clarifies that specific
controls are to be defined and applied, not
just identified. See the new Note 3 below for
an explanation of the type and extent of
controls for an outsourced process.
Next, the current Note under clause 4.1 has been
expanded and two new Notes have been added:
NOTE 1: Processes needed for the quality
management system referred to above should include processes for
management activities, provision of
resources, product realization, and
measurement,
analysis, and improvement.
This change expands from "measurement" to
"measurement, analysis, and improvement" to
match the title for clause 8. And, by
deleting "should", the Note clearly states
that these processes are included.
The new Notes are:
NOTE 2: An
outsourced process is identified as one being
needed for the organization's quality
management system but chosen to be performed
by a party external to the
organization.
This new Note provides an explanation of what
is considered an outsourced process. The next
Note identifies the factors influencing the
control of an outsourced process.
NOTE 3: The type
and nature of control to be applied to the
outsourced process may be influenced by
factors such as:
a) the potential impact of the outsourced
process on the organization's capability to
provide product that conforms to
requirements;
b) the extent to which the control for the
process is shared;
c) the capability of achieving the necessary
control through the application of clause
7.4.
Ensuring control over outsourced processes
does not absolve the organization of the
responsibility of conformity to all customer,
statutory, and regulatory
requirements.
Outsourcing a process to another organization
typically involves the purchase of those
services. As a result, the requirements of
clause 7.4, including the controls mentioned
in 7.4.1, apply to the supplier selected to
perform the outsourced process.
4.2 Documentation Requirements
4.2.1 General
The requirement changes in 4.2.1 are
basically just a restructuring of the
sub-clauses c), d), and e).
c) documented procedures and records required
by this International Standard, and
d) documents, including records, needed determined by the
organization to be
necessary to ensure the effective
planning, operation and control of its
processes, and e) records
required by this International Standard (see
4.2.4).
You can see that adding "records" to
sub-clause c) allowed sub-clause e) to be
dropped. Sub-clause d) has been expanded to
include the necessary records.
The first Note for clause 4.2.1 has added two
more sentences:
A single document
may include the requirements for one or more
procedures.
A requirement for a documented procedure may
be covered by more than one
document.
An example for the first sentence would be
satisfying the requirements for documented
procedures in 8.5.2, Corrective Action, and
8.5.3, Preventive Action, by one combined
Corrective and Preventive Action procedure.
An example for the second sentence would be
splitting the required procedure for the
Control of Documents into two separate
documented procedures.
4.2.2 Quality Manual
The draft ISO 9001:2008 standard keeps the
quality manual requirements the same.
4.2.3 Control of Documents
The first sentence of this clause in the
draft standard
still states that documents required by the
quality management system are to be
controlled. The only suggested change to
clause 4.2.3 is shown below:
f) to ensure that documents of external
origin determined by the
organization to be necessary for the planning
and operation of the quality management
system are identified and their
distribution controlled, and
The change in sub-clause (f) clarifies that
not all external documents have to be
identified and controlled; only those
necessary for the planning and operation of
the quality management system.
4.2.4 Control of Records
The opening sentence for clause 4.2.4 has
expanded from records being "maintained" to
having them "controlled". Maintaining the
records would be to simply keep them in good
condition. Controlling the records means to
regulate their use.
Records shall be established and
maintained to provide evidence of
conformity to requirements and of the
effective operation of the quality management
system shall be
controlled.
Records shall remain legible, readily
identifiable and retrievable.
The organization
shall establish a documented procedure shall be established to define the
controls needed for the identification,
storage, protection, retrieval, retention time, and disposition of records.
Records shall remain
legible, readily identifiable, and
retrievable.
The requirement for a documented Record
Control procedure was rewritten as shown
above, but the content is basically the same.
Note that "retention time" has been reduced
to "retention". And, you can see that records
must still
remain legible, readily identifiable, and
retrievable. This text was just moved to the
end of clause 4.2.4.
So, the changes to clause 4 in the draft ISO
9001 are primarily clarifications for
improved understanding of the existing
requirements.
ISO 9001:2008 - Clause 5
In the first article of this newsletter, I
reviewed the proposed changes for clause 4 of
the draft ISO 9001:2008 standard. Now for a
look at the minor change in clause 5,
Management Responsibility.
5. Management Responsibility 5.5 Responsibility, Authority, and
Communication
Most organizations already appoint a
Management Representative that is a member of
their own management team. The change below
clarifies that requirement.
5.5.2 Management Representative
Top management shall appoint a member of the
organization's management who,
irrespective of other responsibilities, shall
have responsibility and authority that
includes:
I've encountered a few small companies that
have outsourced the Management Representative
role to their consultant. I wonder if this
clarification is aimed at that practice?
ISO 9001:2008 - Clause 6
This article describes the proposed changes
to clause 6, Resource Management.
6. Resource Management
6.2 Human Resources
6.2.1 General
The revision for this clause is from work
affecting "product quality" to work affecting
"conformity to product requirements". Quality
is the degree to which a set of inherent
characteristics fulfils requirements;
Conformity is the fulfillment of a
requirement.
Personnel performing work affecting product qualityconformity to product
requirements shall be competent on the
basis of appropriate education, training,
skills and experience.
I doubt this change will result in new
interpretations of the requirement. Anyone
performing, verifying, or managing work
within the scope of the quality management
system, including supporting services, can
affect conformity to product
requirements.
A new Note has been added for clause 6.2.1 to
explain that anyone working within the system
may affect product quality.
NOTE: Conformity
to product requirements may be affected
directly or indirectly by personnel
performing any task within the quality
management system.
6.2.2 Competence, Training, and Awareness, and Training
The clause title has been changed from
"Competence, Awareness, and Training" to
"Competence, Training, and Awareness". Maybe
the thought was that awareness comes from
some form of training and should be last in
the title. And, that is also the sequence of
the requirements as listed within clause
6.2.2.
The same change made to clause 6.2.1
regarding conformity to product requirements
has been included in this sub-clause:
a) determine the necessary competence for
personnel performing work affecting product quality conformity to product
requirements,
Use below of the phrase "where applicable"
seems to recognize that training or other
actions may not be necessary, since
individuals may already have the necessary
competence. And, since "these needs" could be
taken out of context, the requirement has
been revised to specifically mention
competence.
b) where
applicable, provide training or take
other actions to satisfy these needsachieve the necessary
competence,
In the past, people have struggled with how
to evaluate the effectiveness of the actions
taken, which have been viewed primarily as
training. The sub-clause below has been
modified to focus more on competency instead
of the effectiveness of the training.
c) ensure the effectiveness of the
actions taken,ensure that the necessary
competence has been achieved,
Evidence for the current requirement has in
some cases included students evaluating the
effectiveness of their training. However,
this approach would not relate as well for
the revised requirement as would an
evaluation of their skills.
6.3 Infrastructure
The only change under Infrastructure was to
include "information systems" as an
additional example of a supporting
service.
c) supporting services (such as transport, or communication or information
systems).
6.4 Work Environment
The only change to this clause was to add a
Note to explain the term Work Environment by
providing examples of work environment
conditions for achieving product
conformity.
NOTE: The term
"work environment" relates to conditions
under which work is performed including
physical, environmental, and other factors
(such as noise, temperature, humidity,
lighting, or weather).
ISO 9001:2008 - Clause 7
This article looks at the suggested ISO
9001:2008 changes for clause 7, Product
Realization.
7.1 Planning of Product
Realization
The only change to the text of clause 7.1 is
the addition of "measurement" as one of the
required activities to be determined during
the planning of product realization.
In planning product realization, the
organization shall determine the following,
as appropriate:
c) required verification, validation,
monitoring, measurement, inspection and test activities specific to
the product and the criteria for product
acceptance;
7.2 Customer-Related Processes 7.2.1 Determination of Requirements
Related to the Product
The slight change below from "for delivery and
post-delivery activities" to "for delivery,
and for post-delivery activities" adds
emphasis to post-delivery activities. In
addition, a Note has been added with examples
of post-delivery activities.
The organization shall determine:
a) requirements specified by the customer,
including the requirements for delivery, and for post-delivery
activities,
The change below from "related" to
"applicable" shifts the meaning from
determining legal requirements that are
merely associated with the product to those
that are relevant and can be applied to the
product.
c) statutory and regulatory requirements related applicable to the product, and
The revision below clarifies that the
additional requirements aren't just
determined, they are determined to be needed
by the organization. Since the bulleted list
begins with "The organization shall
determine", the use of the word "determined"
again in this entry was not appropriate.
d) any additional requirements considered necessarydetermined by the organization.
Readers of the current standard may not
have considered the breadth of post-delivery
activities as described by the new Note
below.
NOTE: Post
delivery activities include, for example,
actions under warranty provisions,
contractual obligations such as maintenance
services, and supplementary services such as
recycling or final disposal.
7.3 Design and Development 7.3.1 Design and Development
Planning
Clause 7.3.1.b states the organization must
determine the review, verification, and
validation appropriate for each design and
development stage. The new Note below
explains that although review, verification,
and validation have distinct goals, they can
be carried out separately or in any
combination.
NOTE: Design and
development review, verification and
validation have distinct purposes. They may
be conducted and recorded separately or in
any combination as suitable for the product
and the organization.
7.3.2 Design and Development
Inputs
This clause requires the design and
development inputs to be determined and
records to be maintained. It lists several
types of requirements to be included. The
revision below simply changes from "These
inputs" to "The inputs".
These inputs shall be reviewed for
adequacy. Requirements shall be complete,
unambiguous and not in conflict with each
other.
7.3.3 Design and Development
Outputs
The change below removes the unnecessary
word, "provided". It also switches from "a
form that enables verification" to "a form
suitable for verification". To enable
something is to make it possible. However, to
be suitable means it is meant for use, or in
this case, for verification.
The outputs of design and development
shall be provided in a form that
enables suitable
for verification against the design
and development input and shall be approved
prior to release.
The new Note below reminds the reader that
clause 7, Production and Service Provision,
includes sub-clause 7.5.5, Preservation of
product. Why do that? Probably to indicate
that the design output should consider
product preservation, e.g., product
packaging.
NOTE:
Information for production and service
provision may include details for the
preservation of product.
7.5 Production and Service Provision 7.5.2 Validation of Processes for
Production and Service Provision
The organization shall validate any
processes for production and service
provision where the resulting output cannot
be verified by subsequent monitoring or
measurement and as a
consequence,This includes any
processes where deficiencies become
apparent only after the product is in use or
the service has been delivered.
The revised text makes clear that any process
output that can't be verified may result in
deficiencies becoming known only after the
product
is in use or the service has been delivered.
7.5.3 Identification and
Traceability
This clause states that, where appropriate,
the organization must identify the product by
suitable means "throughout product
realization". The text below refers to
inspection and test status of the product,
and some readers may have thought it only
applied to final product. The planned
revision below clarifies that identifying the
product status applies throughout product
realization, from received product, through
in-process product, to final product.
The organization shall identify the
product status with respect to monitoring and
measurement requirements throughout product
realization.
By moving the "records" reference to the end
of the sentence below, the meaning has
changed from recording the product
identification, to keeping any type of record
associated with product traceability.
Where traceability is a requirement, the
organization shall control and record the unique identification of the product and maintain
records (see 4.2.4).
7.5.4 Customer Property
The change below reads better, but hasn't
changed the requirement to report customer
property issues to the customer and keep
records.
If any customer property is lost, damaged
or otherwise found to be unsuitable for use, this shall be reported the organization shall
report this to the customer and records maintained maintain records (see 4.2.4).
The existing Note has been modified to
include "personal data" as an example of
customer property, broadening the
applicability of clause 7.5.4 to more
organizations, especially service
organizations.
NOTE: Customer property can include
intellectual property and personal data.
7.5.5 Preservation of product
If anyone was confused over the meaning of
"conformity of product" in the current text,
using "conformity to requirements" should be
easier to understand in the new text.
The organization shall preserve the conformity of product during internal
processing and delivery to the intended
destination in order
to maintain conformity to requirements.
The current requirement that begins with,
"This preservation shall include", doesn't
give the flexibility to include, or not
include, the identification, handling,
packaging, storage, and protection of the
product. The change below allows product
preservation to be applied as appropriate.
This As
applicable, preservation shall
include identification, handling, packaging,
storage and protection. Preservation shall
also apply to the constituent parts of a
product.
7.6 Control of monitoring and measuring devices equipment
The second clause title to change in ISO
9001:2008 is clause 7.6 where "devices" has
been changed to "equipment". The term
equipment was already used in several places
in clause 7.6. The term devices has a broader
scope and could include non-equipment types
of tools. Equipment is the better choice for
this calibration clause.
The planned changes to the clause below are
to replace "devices" with "equipment" and to
remove the reference to clause 7.2.1,
Determination of Requirements Related to the
Product.
The organization shall determine the
monitoring and measurement to be undertaken
and the monitoring and measuring devicesequipment needed to provide evidence of conformity of
product to determined requirements, (see
7.2.1)
A minor change to 7.6.a is shown below.
Where necessary to ensure valid results,
measuring equipment shall:
a) be calibrated and/or verified, or both, at
specified intervals, or prior to use,
This requirement went from "calibrated or
verified" to "calibrated and/or verified",
meaning a device might be calibrated and
verified. Adding the "or both" is unnecessary
since "and/or" covers that case.
Stating below that measuring equipment must "be
identified" sounds like the organization is
to add identification. However, the measuring
equipment may come with the identification
already in place, thus the wording change. In
addition, measuring equipment is a
term that typical covers multiple devices, so
the text has been changed from "the" to
"their" calibration status.
c) be identified have identification to enable the their calibration status to be
determined;
The current Note for clause 7.6 has been
dropped. It referred the reader to the ISO
10012-1 and ISO 10012-2 standards for
guidance. Although these standards have been
replaced with ISO 10012:2003, the reference
was not retained.
NOTE: See ISO 10012-1 and ISO 10012-2
for guidance.
Software development organizations may have
been unsure how to confirm, per clause 7.6,
that software used for monitoring and
measurement has the ability to satisfy the
intended application. This new Note explains
that it should include verification and
configuration management for the software.
NOTE:
Confirmation of the ability of computer
software to satisfy the intended application
would typically include its verification and
configuration management to maintain its
suitability for use.
ISO 9001:2008 - Clause 8
This article looks at the suggested changes for
clause 8, Measurement, Analysis, and
Improvement.
8.1 General
The organization shall plan and implement
the monitoring, measurement, analysis and
improvement processes needed
a) to demonstrate conformity of theto product requirements,
The current use of "conformity of the
product" might be interpreted as more
limiting than the new "conformity to product
requirements".
8.2.1 Customer Satisfaction
A new Note has been added for clause 8.2.1 to
provide examples of sources for monitoring
customer perceptions.
NOTE: Monitoring
customer perception may include obtaining
input from sources such as customer
satisfaction surveys, customer data on
delivered product quality, user opinion
surveys, lost business analysis, compliments,
warranty claims, dealer reports.
8.2.2 Internal Audit
A documented
procedure shall be established to define the
responsibilities and requirements for
planning and conducting audits, establishing
records and reporting results.
The responsibilities and requirements for
planning and conducting audits, and for
reporting results and maintaining records
(see 4.2.4) shall be defined in a documented
procedure.
The requirement above has been edited to
emphasize the need for a documented procedure
(by placing it first in the sentence). Also,
"establishing records" has been moved ahead
of "reporting results" in the list of topics
to be defined in the procedure. Records are
being captured throughout the audit and
should be listed before the reporting of
results. The reference to 4.2.4 for record
control was moved to the new text below.
Records of the
audits and their results shall be maintained
(see 4.2.4).
The new text above highlights the need to
maintain records of the audit and its
results.
The management responsible for the area
being audited shall ensure that any necessary corrections
and corrective actions are taken
without undue delay to eliminate detected
nonconformities and their causes.
Expanding "actions" to "any necessary
corrections and corrective actions" reminds
us that an immediate correction might be
needed before determining the cause of the
nonconformity and taking corrective action to
prevent its recurrence.
NOTE: See ISO
19011 ISO 10011-1, ISO 10011-2 and
ISO 10011-3 for guidance.
The reference to the withdrawn ISO 10011,
Guidelines for Auditing Quality Systems, has
been replaced with a reference to ISO 19011,
Guidelines for Quality and/or Environmental
Management Systems Auditing.
8.2.3 Monitoring and Measurement of
Processes
When planned results are not achieved,
correction and corrective action shall be
taken, as appropriate, to ensure conformity of
the product.
Clause 8.2.3 requires applying suitable
methods for monitoring and measuring
processes to demonstrate their ability to
achieve planned results. For some supporting
processes, these results are only indirectly
related to product conformity. Therefore, the
reference to product conformity has been
moved to the new Note below.
NOTE: When
determining suitable methods, the
organization should consider the type and
extent of monitoring or measurement
appropriate to each of its processes in
relation to their impact on the conformity to
product requirements and on the effectiveness
of the quality management system.
What is a "suitable" method for monitoring
and measuring processes? The Note above says
to consider the type and extent of monitoring
or measurement based on the impact of the
process on product conformity and system
effectiveness.
8.2.4 Monitoring and Measurement of
Product
The organization shall monitor and measure
the characteristics of the product to verify
that product requirements have been met. This
shall be carried out at appropriate stages of
the product realization process in accordance
with the planned arrangements (see 7.1). Evidence of
conformity with the acceptance criteria shall
be maintained.
The requirement to maintain evidence of
conformity with acceptance criteria has been
moved from the paragraph below to the
paragraph above.
Evidence of conformity with the
acceptance criteria shall
be maintained. Records shall indicate the
person(s) authorizing release of
product for delivery
to the customer (see 4.2.4).
The release of product release and delivery of service deliveryto the customer shall not proceed until the planned
arrangements (see 7.1) have been
satisfactorily completed, unless otherwise
approved by a relevant authority and, where
applicable, by the customer.
The requirement above has been edited
slightly and clarifies that the release of
product and delivery of service is to the
customer.
8.3 Control of Nonconforming Product
A documented
procedure shall be established to
define Tthe controls and related
responsibilities and authorities for dealing
with nonconforming product. shall be
defined in a documented procedure.
The sentence above has been edited to begin
with (instead of end with) the requirement
for a documented procedure.
Where
practicable, the organization shall
deal with nonconforming product by one or
more of the following ways:
The requirement now begins with "where
practicable", meaning where feasible or
possible, deal with nonconforming product in
one or more of the four ways listed.
d) by taking
action appropriate to the effects, or
potential effects, of the nonconformity when
nonconforming product is detected after
delivery or use has started.
The new entry above in the list of ways to
deal with nonconforming product is text that
has been moved from the last sentence in
clause 8.3 to become part of the list.
Records of the
nature of nonconformities and any subsequent
actions taken, including concessions
obtained, shall be maintained (see 4.2.4).
The deleted text above wasn't actually
deleted, it was just moved below the next
sentence.
When nonconforming product is corrected it
shall be subject to re-verification to
demonstrate conformity to the requirements.
Records of the nature
of nonconformities and any subsequent actions
taken, including concessions obtained, shall
be maintained (see 4.2.4).
The deleted text below was moved to entry (d) in
the list of ways to deal with nonconforming
product.
When nonconforming product is detected
after delivery or use has started, the
organization shall take action appropriate to
the effects, or potential effects, of the
nonconformity.
If you have any questions about the changes
proposed by the ISO/DIS 9001:2008 standard,
please
let me know.
Whittington & Associates provides training, consulting and auditing services for
management systems based on
ISO 9001, ISO/TS16949, ISO/TS 29001, TL 9000, AS9100, ASS9110, AS9120, ISO 13485,
ISO 27001, ISO 20000, and ISO 14001.