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Whittington Newsletter )
QMS, EMS, Information Security, Services Management, and Six Sigma September 2009
In this Issue
  1. ISO 9001 Corrections
  2. Recycling Standards
  3. ISO 10018 Draft
  4. AS9110 and AS9120
  5. Class Schedule

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Our newsletters provide guidance on ISO 9001, AS9100, ISO 13485, ISO/TS 16949, TL 9000, ISO 14001, ISO 27001, ISO 20000, and related ISO standards, as well as, Six Sigma.

If you have any questions about the articles appearing in this issue, or you want to suggest topics for future issues, please let us know.


ISO 9001 Corrections

ISO 9001:2008 Technical Corrigendum 1 was published on July 15, 2009 with corrections to Annex A and Annex B of the ISO 9001:2008 standard published on November 15, 2008.

The corrections were limited to Tables A.1 and A.2, the ISO 9001:2008 and ISO 14001:2004 cross-reference tables, and Table B.1, the ISO 9001:2000 to ISO 9001:2008 changes table.

Annex A, Table A.1, Correspondence between ISO 9001:2008 and ISO 14001:2004

The correction says to replace the entire A.1 table with the new A.1 table. Rather than repeat the table in this article, I have listed the changes by page and ISO 9001 table entry:

Page 15
5.1: Add clause 4.6, Management review, under the ISO 14001 column.
5.2: Remove the 4.6 entry under the ISO 14001 column.
5.5.1: Remove the 4.1 entry under the ISO 14001 column.

Page 17
8.4: Add clause 4.5.3, Nonconformity, corrective action, and preventive action under ISO 14001 column.

Annex A, Table A.2, Correspondence between ISO 14001:2004 and ISO 9001:2008

The correction says to replace the entire A.2 table with the new A.2 table. Rather than repeat the table in this article, I have listed the actual changes by page and ISO 14001 table entry:

Page 18
4.1: Remove the entries for clauses 5.5 and 5.5.1 under the ISO 9001 column.

Page 19
4.4.6: Remove the clause 7.5 entry under the ISO 9001 column.

Annex B, Table B.1, Changes between ISO 9001:2000 and ISO 9001:2008

These corrections are complete row replacements in Table B.1. Rather than show the full old and new rows, I have described the changes below:

Page 20, Annex B, Table B.1, seventh row: The entire sentence should be shown as a strike-through. In other words, include "Annexes A" as part of the deleted sentence.

Page 21, Annex B, Table B.1, second row: The word "are" at the end of the first sentence should have been underlined to indicate it was an addition.

Page 25, Annex B, Table B.1, first row: The second sentence should not have been shown as a strike-through. It replaced the prior deleted sentence and should have been underlined as an addition.

Free Download
You can download a free PDF file of the Technical Corrigendum at this Techstreet Web Page.

Recycling Standards

As industry embraces opportunities to lessen their environmental footprint through various recycling programs, the recycling industry finds itself facing new initiatives designed to ensure wastes are handled appropriately. There are currently three such accredited programs - RIOS, R2, and E-Stewards, all designed to deal with electronic waste.

RIOS (Recycling Industry Operating Standard) was developed by the Institute of Scrap Recycling Industries (ISRI). RIOS is an integrated management system standard that combines the management of quality, environmental, and occupational health and safety into a single unified system. Developed specifically by and for the scrap recycling industry, RIOS provides a systematic framework for recycling facilities to achieve measurable improvement in their management system performance.

For more information, go to the ISRI website.

R2 (Responsible Recycling) is an independent set of voluntary operational practices specific to electronics recycling. The practices were developed by the EPA with industry input. At the foundation of R2 is the requirement to develop an Environmental, Health, and Safety Management System (EHSMS) to plan and monitor its environmental, health, and safety practices, including the activities it undertakes to conform to R2 Practices. ISRI has adopted R2 into the RIOS certification program to provide a voluntary path for electronics recyclers to improve their facility operations and use RIOS as the tool to meet the EHSMS requirement in R2.

For more information on R2, go to this EPA webpage.

The final standard is the e-Steward program developed by the Basel Action Network (BAN). The focus of this program is to ensure exports of electronic hazardous waste to developing countries are eliminated and replaced with producer responsibility and green design programs. BAN initially had worked with both the RIOS and the EPA groups, but chose to develop their own standard based on the principles of the Basel Convention.

For more information, got to these web pages: e-Steward Program, Basel Action Network, and Basel Convention.

The ANSI-ASQ National Accreditation Board (ANAB) offers accreditation for the RIOS, R2, and e-Steward programs. See the ANAB website for more information.

For organizations that have already developed management systems that conform to ISO 9001, 14001, and 18001, meeting the requirements of any of these three initiatives should not be an overwhelming task.

Note: This article was based on an article written by Larry Tibert, EHS Business Unit Manager, for the NQA Update Newsletter.

ISO 10018 Draft

With key elements of ISO 9001 focused on people, ISO 10018 is under development to explain the human element in successful management systems.

ISO 10018, "Quality management - Guidelines on people involvement and competences", is at the Committee Draft stage, with publication targeted for February 2012.

According to Paul Simpson, IRCA Technical Manager and Member of the ISO 10018 Working Group, most auditors are aware of the need to consider the people aspects when auditing a management system. He says systems are not simply documents describing processes to be followed, nor records evaluated for evidence that processes are effectively implemented. A system is the sum of behaviors and the values of individuals from top to bottom.

ISO 10018 will give much needed guidance on people involvement and competence in quality management systems. Although being developed by ISO/TC 176, the technical committee responsible for publishing the ISO 9000 series and supporting standards, the principles apply equally to other management systems.

What is Covered?

At the heart of ISO 10018 are four key areas:

1. the eight quality management principles
2. human factors that can affect quality
3. competence acquisition and people involvement
4. specific guidance against ISO 9001 clauses

When ISO 9001 was reissued in 2000, it was based on eight quality management principles as outlined in ISO 9000. Four of these principles are about people, but ISO 9001 does not develop these principles to any extent. This was the main reason why ISO set up a working group to create a standard providing guidance on how people affect the principles and how more effective use of people can improve an organization.

The standard will give specific guidance as to where an improved use of human factors can help with satisfying each clause of ISO 9001. ISO 10018 will also include two outline processes covering competence acquisition and people involvement.

The Human Factor

ISO 10018 will provide a brief overview of how human factors that affect quality can be effectively used within a management system. Human factors are broken down into three groups in the document: 1) leadership, 2) people involvement, and 3) competence. Recommendations over the years for effective quality management have included the first two groups. The third, competence, is a particularly hot topic at the moment with the issue of ISO 17021 for certification bodies.

1) Leadership Factors:

  • leadership - the role of a leader within an organization
  • culture and values - how leaders are involved in establishing an organizational culture through their behavior and values
  • change management - the leader role in managing change, including culture change and involving people
  • knowledge management - the role of leaders in ensuring knowledge is shared within the organization and used effectively
2) People Involvement Factors:
  • communication - a key area within most organizations (and so easy to get wrong); the guidance looks at targeting messages and the use of various media
  • teamwork - the ability to work with others to achieve company goals is fundamental to ensuring work gets done
  • networking and collaboration - an area related to teamwork and communication. Many professionals build networks of contacts and interested partners to enable them to use resources not contained within the organization
  • discipline - both self and external discipline are required to ensure most tasks are completed to plan
  • empowerment and responsibility - the other side of the coin to discipline. Empowerment enables employees to work with little supervision in areas of their responsibility
  • exploration - the process for taking calculated and reasonable risks and to learn through experience
  • recognition and rewards - providing feedback to employees on a job well done and ensuring rewards are aligned with achievement
3) Competence Factors:
  • recruitment - the process for bringing people into the organization
  • education and learning - processes for developing knowledge and skills
  • awareness - how to make people aware of all the key aspects of processes they are working in
  • creativity and innovation - in these changing times, the ability to apply creative solutions to challenges and to quickly innovate are becoming core competences
  • competence itself - the sum of all the parts above
If any organization carries out its activities with all of these people aspects in mind, then the key benefit will be improved performance through engaged employees with a clear understanding of where the organization is going and how each person can help it to get there.

Auditing and ISO 10018

Auditors that assess against ISO 9001 will not have to worry about the need to raise additional nonconformities against ISO 10018. The draft standard does not add any requirements to ISO 9001, it merely provides guidance to understand the people aspects in effective implementation for those involved in developing management systems.

Users of the standard are expected to be an organization's leaders and those with responsibility for developing and implementing systems. However, auditors familiar with ISO 10018 could use it to point an auditee to areas of best practice.

Note: This article is an edited version of an article written by Paul Simpson for the IRCA Quarterly e-zine. If you want to participate in the IRCA forum discussion on ISO 10018, go to this IRCA forum webpage.

AS9110 and AS9120

The AS9100, Revision C, aerospace standard was published early this year. You can read about the changes introduced by the new edition in this AS9100C PDF file at my web site.

Tailored versions of AS9100C for maintenance organizations (AS9110A) and distributors (AS9120A) are now available.

AS9110, Revision A, is for organizations that provide maintenance, repair, and overhaul services for commercial and military aviation products. It is also for original equipment manufacturers with maintenance, repair, and overhaul operations that operate autonomously, or that are substantially different from their manufacturing and production operations.

AS9120, Revision A, is for organizations that procure parts, materials, and assemblies, and then resell these products to customers in the aviation, space, and defense industries. This includes organizations that procure products and split them into smaller quantities for resale.

Certification to AS9100C, AS9110A, and AS9120A will not begin until after their AS9101D checklist becomes available, which may not be until early next year.

In the past, the AS9101 checklist was only for use with AS9100. The AS9110 maintenance standard had its own checklist (AS9111), as did the AS9120 distribution standard (AS9121). A major change in the AS9101D checklist is that it will apply to AS9100C, AS9110A, and AS9120A. Therefore, AS9101D will replace the related checklists AS9101C, AS9111, and AS9121.

The current audit checklists support an elemental approach to assessing quality management systems. They also focus the auditor on completing the checklist and end up taking valuable time away from actual auditing.

The AS9101D update is expected to help transition auditing practices to align with ISO 17021 (the Stage 1 and Stage 2 certification approach), as well as, promote methods that support process-based management audits.

Some of expected changes in the new AS9101 checklist are:

  • One checklist supporting AS9100, AS9110, and AS9120
  • Elimination of the scoring and key requirements designations
  • Including determination of effectiveness in addition to conformity
  • More emphasis on performance measurements
  • Introduction of the objective evidence record
Additional AS9100:2009 standard guidance and deployment support material is available at this IAQG web page.

Class Schedule

Root Cause Analysis

ISO 9001:2008
Understanding ISO 9001:2008
ISO 9001:2008 Requirements
Implementing ISO 9001:2008
Quality System Documentation
ISO 9001:2008 Internal Auditor
ISO 9001:2008 Lead Auditor

ISO 14001:2004
Implementing an EMS
ISO 14001:2004 Internal Auditor
ISO 14001:2004 Lead Auditor

ISO/TS 16949:2002
ISO/TS 16949:2002 Internal Auditor
ISO/TS 16949:2002 Lead Auditor
Understanding and Implementing ISO/TS 16949:2002

Core Tools
Advanced Product Quality Planning
Design Failure Modes Effects Analysis
Process Failure Modes Effects Analysis
Production Part Approval Process
Statistical Process Control
Measurement System Analysis

AS9100B:2004
AS9100 Internal Auditor
Implementing AS9100
AS9100 Lead Auditor

ISO 27001:2005
ISO 27001 - Understanding an ISMS
ISO 27001 - ISMS Implementation
ISO 27001 - ISMS Internal Auditor
ISO 27001 - ISMS Lead Auditor

ISO 20000-1:2005
Understanding ISO 20000
Implementing ISO 20000
ISO 20000 Internal Auditor

ISO 13485:2003
Understanding ISO 13485:2003
ISO 13485:2003 Internal Auditor
Implementing ISO 13485:2003
ISO 9001 Lead Auditor - ISO 13485 Emphasis

Capability Maturity Model Integration
Introduction to CMMI v1.2

Six Sigma
Introduction to Statistics
Green Belt Certification
Black Belt Certification

Books
See our list of ISO 9001, Auditing, and Six Sigma books. Includes book descriptions and links to Amazon.

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